Optical Connectors

Connectors are used to mate a fiber to another fiber or to equipment.  Good coupling efficiency requires precise positioning of the fiber.  Connectors are used when one expects that the connection must occasionally be  broken.

Optical connectors are similar to their electrical counterparts in function and outward appearance.  They must, however, be high precision devices.  A connectors must center the fiber so that its light gathering core lies directly over and in line with a light source or another fiber to a tolerance of a few ten thousandths of an inch.

There are many different types of optical connectors in use today.

bulletThe SMA connector was developed before the invention of single-mode fiber.  Due to its stainless steel structure and low-precision, threaded fiber locking mechanism, this connector is used mainly in applications requiring the coupling of high-power laser beams into large-core, multimode fibers.  Typical applications include laser beam delivery systems in medical and industrial applications.  The typical insertion loss of an SMA connector is greater than 1 dB.
bulletThe most popular type of multimode connector in use today is the ST connector.  Initially developed by AT&T for telecommunications purposes, this connector uses a twist lock type design.  Its high-precision, ceramic ferrule allows its use with both multimode and single-mode fibers.  A typical mated pair of ST connectors will exhibit less than 1 dB (20%) of loss and does not require alignment sleeves or similar devices.  The inclusion of an "anti-rotation tab" assures that every time the connectors are mated, the fibers always return to the same rotational position assuring constant, uniform performance.
bulletThe FC connector has become the connector of choice for single-mode fibers, and is mainly used in fiber-optic instruments, SM fiber optic components, and in high-speed fiber optic communication links.  This high-precision, ceramic ferrule connector is equipped with an anti-rotation key, reducing fiber end-face damage and rotational alignment sensitivity of the fiber.  The key is also used for repeatable alignment of fibers in the optimal, minimal-loss position.  The typical insertion loss of the FC connector is around 0.3 dB.
bulletThe SC connector is becoming increasingly popular in single-mode fiber optic telecom and analog CATV, field deployed links.  The high-precision, ceramic ferrule construction is optimal for aligning single-mode optical fibers.  The connector's outer, square profile combined with its push-pull coupling mechanism, allow for greater connector packaging density in instruments and patch panels.  The keyed outer body prevents rotational sensitivity and fiber end-face damage.  The typical insertion loss of the SC connector is around 0.3 dB.

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Splices are permanent connections between two fibers made by arc-welding the fibers together (fusion splicing) or gluing them together (mechanical splicing.)  Both splices are capable of splice losses in the range of 0.15 dB (3%) to 0.1 dB (2%). 
bulletIn a mechanical splice, the ends of two pieces of fiber are cleaned and stripped, then carefully butted together and aligned using a mechanical assembly.  A gel is used at the point of contact to reduce light reflection and keep the splice loss at a minimum.  The ends of the fiber are held together by friction or compression, and the splice assembly features a locking mechanism so that the fibers remained aligned.
bulletA fusion splice, by contrast, involves actually melting (fusing) together the ends of two pieces of fiber.  The result is a continuous fiber without a break.  Fusion splices require special expensive splicing equipment but can be performed very quickly, so the cost becomes reasonable if done in quantity.  As fusion splices are fragile, mechanical devices are usually employed to protect them.